Reverse Engineering - Materials, Processes and Optimization (summer school)

Academic Study Board of the Faculty of Engineering

Teaching language: English
EKA: T960019402
Censorship: Second examiner: Internal
Grading: 7-point grading scale
Offered in: Soenderborg
Offered in: Summer school (spring)
Level: Bachelor

Course ID: T960019401
ECTS value: 5

Date of Approval: 13-01-2022


Duration: Intensive course

Version: Approved - active

Course ID

T960019401

Course Title

Reverse Engineering - Materials, Processes and Optimization (summer school)

ECTS value

5

Internal Course Code

MC-XRE

Responsible study board

Academic Study Board of the Faculty of Engineering

Administrative Unit

Institut for Mekanik og Elektronik

Date of Approval

13-01-2022

Course Responsible

Name Email Department
Christina Skytte Møller skytte@tek.sdu.dk TEK Uddannelseskoordinering og Support
Lars Duggen duggen@sdu.dk SDU Mechatronics (CIM)

Programme Secretary

Name Email Department City
Anja Maurer mau@sdu.dk Sønderborg/Flensborg

Offered in

Soenderborg

Level

Bachelor

Offered in

Summer school (spring)

Duration

Intensive course

Mandatory prerequisites

Two years of studies at university level (equivalent to 120 ECTS) within a relevant field of study, before the summer school starts.

Recommended prerequisites

The course is intended for students with an educational background in mechatronics, mechanical engineering or similar. The following prerequisites are recommended:

Introductory CAD course

Thermoplastic extrusion 3D printing hands-on experience or relevant crash course

Learning objectives - Knowledge

The student is able to:
•Reflect on different types of additive manufacturing technologies, including afferent materials
•Reflect on different types of 3D scanning technologies and techniques
•Reflect on the general manufacturability of 3D models
•Understand the fundamentals of mechanical design optimization
•Understand the fundamentals of machine drawings according to DS/ISO standards


Learning objectives - Skills

The student is able to
•Analyze the scanning requirements of a physical object or environment and accordingly select, tune and perform a successful 3D scan of it
•Integrate the obtained data set into CAD for parametric interaction
•Optimize the geometry towards manufacturing via 3D printing and/or laser cutting with respect to fitting and geometrical tolerances
•Choose a manufacturing technology based on the material requirements of the application
•Prepare and slice models for 3D printing and laser cutting, and physically produce components which fit together in a desired fashion
•Document the fits by means of part, assembly and exploded technical drawings included parts lists


Learning objectives - Competences

The student is able to
•Reverse engineer a physical object into a 3D modeling environment and produce a modified or optimized version of it using multiple manufacturing methods
•Document the process in a technical report


Content

•Scanning software considerations 
•3D scanning considerations and preparation
•Postprocessing scanned datasets
•CAD integration
•Fitting and geometrical tolerances
•Structural optimization
•3D printing slicing
•Laser cutting setup
•Using different 3D printers and technologies
•Using a laser cutter
•Assembly of parts
•Machine Drawings 


URL for Skemaplan

Sønderborg
Show full time table

Teaching Method

The teaching will consist of half-day theory sessions on Reverse Engineering and the underlying techniques, based on use-cases on various mechanical applications. The remainder of the time will be spent on practical work on 3D scanning, 3D printing and laser cutting.


Time of classes: Two weeks in August

Number of lessons

hours per week

Teaching language

English

Examination regulations

Exam regulations

Name

Exam regulations

Examination is held

at the end of the summer school course

Tests

Exam

EKA

T960019402

Name

Exam

Description

The examination is based on an overall assessment of:
•A handed-in technical report 
•An oral examination, including project presentation and demonstration of the prototype
•Attendance (attendance to min. 80 % of the course activities required)

The oral defense of the technical report will be on the last day of the course


Form of examination

Combined test

Censorship

Second examiner: Internal

Grading

7-point grading scale

Identification

Student Identification Card - Date of birth

Language

English

ECTS value

5

Additional information

Enrolment is limited to 10 students. If more applicants than places, applicants who meet the mandatory requirements are prioritized according to the below selection criteria:

1.Undergraduate and graduate students from partner universities (exchange); international undergraduate and graduate guest students (fee-paying); undergraduate and graduate students from other Danish universities.

2.Ph.D students from partner universities and other international Ph.D. students; other applicants.
Students are prioritized on a first-come-first-served basis, i.e. according to the time we receive your complete application.

In case a course is filled up, we try to offer you an alternative course from your list of priorities. All final decisions about admission will be sent out continually. 

Courses offered

Offer period Offer type Profile Education Semester

Studieforløb

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