Applied Composite Drone Manufacturing (Summer school)

Academic Study Board of the Faculty of Engineering

Teaching language: English
EKA: T960023102
Censorship: Second examiner: Internal
Grading: 7-point grading scale
Offered in: Odense
Offered in: Summer school (autumn)
Level: Bachelor of Engineering

Course ID: T960023101
ECTS value: 5

Date of Approval: 12-12-2022


Duration: Intensive course

Version: Archive

Course ID

T960023101

Course Title

Applied Composite Drone Manufacturing (Summer school)

ECTS value

5

Internal Course Code

S-ACDM

Responsible study board

Academic Study Board of the Faculty of Engineering

Administrative Unit

Institut for Mekanik og Elektronik

Date of Approval

12-12-2022

Course Responsible

Name Email Department
Dorte Smedegaard Schmidt dss@sdu.dk SDU Mechanical Engineering
Hannah Zuschke hazu@tek.sdu.dk TEK Uddannelseskoordinering og -support

Teachers

Name Email Department City
Søren Wahlgren swag@sdu.dk SDU Mechanical Engineering
Yasser Ahmad Hannan yah@sdu.dk SDU Mechanical Engineering

Programme Secretary

Name Email Department City
Mette Elise Jørgensen mejo@tek.sdu.dk TEK Uddannelseskoordinering og -support

Offered in

Odense

Level

Bachelor of Engineering

Offered in

Summer school (autumn)

Duration

Intensive course

Mandatory prerequisites

Students must have passed no less than 70 ECTS on their bachelor’s or Bachelor of Engineering degree.  

Learning objectives - Knowledge

  • Fundamentals of fixed wing drones (FWDs) aerodynamics and design 
  • FWD mechanics, configuration, stability, and control 
  • FWD structures and design 
  • Mechanical properties of fiber-reinforced composites (FRCs) 
  • Fundamentals and methods of FRC manufacturing 
  • Rapid prototyping 
  • Project management and planning  

Learning objectives - Skills

  • Perform basic aerodynamic, mechanical, and structural calculations for FWD design 
  • Virtual model design and flight mechanics simulations of FWDs 
  • Design and manufacturing with FRCs 
  • Design and production of molds for FRC manufacturing 
  • Prototype manufacturing 
  • CAD 
  • Project plan task execution and prioritization 
  • Combine skills and knowledge to build and test fly a FWD

Learning objectives - Competences

  • Approaching FWD design applying methods and expertise in the engineering domain
  • Identification and selection of suitable materials- and manufacturing process selection for FRC designs

Content

This course focuses on the design and manufacturing of fixed-wing drones (FWDs) using fiber-reinforced composite materials (FRCs).  
  
The summer school offers two educational, intense and intriguing weeks where students gain fundamental knowledge and practical experience with FWDs, FRCs, composite design, and manufacturing.   
Working together in international and interdisciplinary project teams, students apply the knowledge and skills to design, build, and test fly drone. The tasks include aerodynamic- and structural design, material selection, manufacturing planning and execution, simulations, etc.
  
The composite lab at the SDU Drone Center offers various composite manufacturing technologies and materials suitable for different aspects of drone building. The range of processes spans from additive manufacturing with composite materials over to filament winding and vacuum infusion. Natural fibers, like flax, offer sustainable composites, but high-performance glass- and carbon fibers are also available.  
  
Students are most welcome to apply background knowledge from all relevant fields to push the team and improve the project.   
  
Keywords: Aerodynamics, flight mechanics, fixed-wing drone design, fiber-reinforced composites, CAD design, flight simulation  

URL for Skemaplan

Teaching Method

This course is a mixture of lectures and lab work.

Time of classes 
Two weeks in August 

Number of lessons

hours per week

Teaching language

English

Examination regulations

Exam regulations

Name

Exam regulations

Examination is held

In the end of the course

Tests

Exam

EKA

T960023102

Name

Exam

Description

 The examination is based on an overall assessment of: 

  • Individual participation 
  • Multiple choice quizzes (individual) 
  • Presentations (group) 
  • Test flight (group)  

Form of examination

Combined test

Censorship

Second examiner: Internal

Grading

7-point grading scale

Identification

Student Identification Card - Date of birth

Language

Normally, the same as teaching language

ECTS value

5

Additional exam information

The form of examination in the re-examination is a written assignment (project report). 

Additional information

Enrollment is limited to 10 out of 30 students. If more applicants than places, applicants who meet the mandatory requirements are prioritized according to the below selection criteria:
  1. Engineering students from Mechanical Engineering who need this specific summer course or 5 ECTS electives to graduate
  2. Engineering students from Mechanical Engineering (except the above)
  3. Other students from SDU-TEK provided the course is approved as an elective on their study programmes
  4. Other students from SDU-NAT og SDU-SAMF with preapproval of credit transfer
  5. Other students from SDU with preapproval of credit transfer

Note: If selection criteria is needed this will be based on a first-come-first-served basis. 
 
Please note that registration for this elective course is binding. However, we recommend you apply for de-registration of Summer School courses if you do not pass your exams in June, leaving you to register for re-exams in August. Apply by filling out the form “Application of Exemption from the Deadline for Registration or De-registration for Courses” here: https://spoc.sdu.dk/form/4153/view.  
 
The course will be at composite Lab in SDU UAS center/ Odense airport. Transportation between SDU campus and the lab will be provided. 

Courses offered

Offer period Offer type Profile Education Semester

Studieforløb

Profile Education Semester Offer period